History

Ashtad Iran's Manufacturing Company have been established with the aim of producing various types of trailers (two-wheeled tractors) and threshers and tools and accessories required for agricultural mechanization, according to the license of 1395/46/95, dated 2/5/1341. This company, with the cooperation and under the license of Mitsubishi Japan, started its activity from the assembly stage and gradually, by equipping the facilities and production machines required for self-sufficiency, has been a leader in manufacturing parts for its various products, so that it has two types of threshing products until 1975. You have reached the stage of complete self-sufficiency. And in the manufacture of parts for different types of trailers, so that the production of parts such as engine cylinder block (crankcase), flywheel and gearbox shells and other parts of the types of trailers 4.5, 7.5, 9 and 13 horsepower and also having more From 20 suppliers of all kinds of parts and gears of tiller gearboxes, increase the percentage of manufacturing 7.5 horsepower tillers to 90% by 1369 and reduce CKD parts and sell your products through more than 120 agencies across the country. In order to guarantee the quality of its products in 1978, by using specialized and committed personnel and the desire of senior management, it established a quality management system based on the ISO 9002 standard, and in November 1979, it succeeded in obtaining the ISO 9002 standard certification. Currently, it also has the IATF 16949-2016 standard certificate number 44111181582, valid until 2022 AD
History

Factory area and buildings

Total area of the factory: 15 hectares
Office building area: 4,300 square meters
Total area of production halls and warehouses: 33000 square meters
Area of open warehouses: 16,543 square meters

Production records in the experience of Stad Iran

The company has a production line of single-cylinder diesel engine with 90% domestic production and a capacity of 30 units per day. Also, the production of Mitsubishi tires continued until 1989 with 95% domestic production. But due to the influx of cheap porcelain tillers and tools, it gradually stopped

Estad Iran Manufacturing Industries Company  Estad Iran Manufacturing Industries Company

 

Existence of high production infrastructure made this threat an opportunity and since 1978, large capacities in pressing, casting, welding, body building, machining and painting have been created and used to produce automobile parts. Assembly hall and color of Nissan pickup truck body. One of the good and profitable projects of ten companies in 1986 was Nissan production and assembly room project, which included welding spot welding and painting, and reached a capacity of 200 units per day. But in 1990 and 1991, it faced a decline in production and lost its profitability and stopped. Painting of car parts including gearbox cover and Arisan gearbox shell as well as high balance cast iron Peugeot 405 is one of the parts produced by this workshop. And has the ability to paint large parts and assemblies.

Estad Iran Manufacturing Industries Company  Estad Iran Manufacturing Industries Company  Estad Iran Manufacturing Industries Company      

 

With 15 presses, including Russian-made impact presses from 10 to 100 tons, as well as 100 ton and 40 ton hydraulic presses and about 2000 square meters, the shed has the capacity to produce car body press parts and now produces Peugeot gearbox press parts. The capacity of this workshop is 300 tons of press parts per year

Estad Iran Manufacturing Industries Company

Machining workshop

This workshop with 2800 square meters of sheds had special machines for producing Tyler gearbox shells and Tiller engine cylinder blocks, which were decommissioned in 1990 and 1991. Special machines for the production of car brake discs from the German company Weiser, which have been installed since 1986, as well as more than 19 CNC lathes, are currently producing car parts, including first and second gear blanks of Peugeot 405, as well as Tiba, Cranville 405. . Two horizontal spinning machines with two spindles and two Vizer vertical lathes and other additional equipments are being set up in this workshop to equip the Peugeot differential housing machine. Export parts such as industrial valves, bearing shells are also being done in this workshop. The capacity of this workshop is 2,300,000 gear blanks, equivalent to about 3,000 tons of steel and cast iron machining per year

Estad Iran Manufacturing Industries Company   Estad Iran Manufacturing Industries Company

Foundry

Foundry factory has been established since the beginning of Estad Iran Company and is one of the oldest foundry factories in Iran. This factory had a 2 ton and 1 ton furnace and a manual molding and pressing line. Production of parts for Volvo France was established and for various reasons, one of which was a boycott, the project was not produced on time and was ready for production with a delay in late 1992. Disa automatic vertical line with a nominal capacity of 250 molds and 2 tons of melting per hour at present Parts of Pride Flywheel, Peugeot 405 brake disc, Peugeot 206 flywheel, Peugeot 405 high balance cast iron and Arisan gearbox cap are being produced. This line is suitable for mass production of parts up to 12 kg.
Two ABB furnaces with a capacity of 2 tons per hour and a BBC furnace with a capacity of 1 ton per hour as well as an 8 ton maintenance furnace are operating in this factory.
Due to the fact that the production of muscular parts such as air-cooled brake discs as well as housing with horizontal casting machine is done more quickly and accurately, in 1994 the project of installing BMD automatic horizontal line with a capacity of 120 molds and 2 tons per hour was defined and in 1997 The vector has arrived and is currently producing differential housing parts. This line is capable of producing heavier parts up to 20 kg. The foundry has a laboratory and is capable of producing ductile and gray cast iron parts. The capacity of this factory is based on the melting capacity of 8200 tons per year for one shift or 23000 Ton is three shifts a year.

 Estad Iran Manufacturing Industries Company   Estad Iran Manufacturing Industries Company

Cylinder head machining production project

With a capacity of 300 units of EF7 aluminum cylinder head or Peugeot family in 4000 meters of shed and 600 meters of warehouse was put into operation in 1996. The capacity of this workshop is 450 EF7 cylinder heads in two shifts and the ability to produce TU5 cylinder heads.

Estad Iran Manufacturing Industries Company Estad Iran Manufacturing Industries Company

The main projects that have been done in the past and have been recorded in the company's experience record

Production of Vespa body
Production of motorcycle body
Production of freight wagons by order of Arak Wagon Manufacturing.
Production of Peugeot 405 dashboard frame tube.
And a lot of custom cast iron parts for casting

The potential capabilities of the company based on the existing and buildable capacities are

Motorcycle assembly in volumes below 200 cc
Turning of mass-produced parts up to 250 mm in diameter and weighing 10 kg
Milling of various parts such as car manifolds, engine handles, car suspension parts, gearbox parts
Cutting and pressing parts for weighing 1 kg
Welding and spot welding of automotive and home appliance assemblies
Assembly and assembly of pickup gearboxes and agricultural implements, as well as assembly of axles and car suspension
Furnace painting of large parts such as motorcycle chassis up to the size of a small car body
Mass casting of all kinds of rotating and inhomogeneous cast iron parts, up to 20 kg weight
Machining of car aluminum cylinder head